中央切屑真空抽吸系统系统参数

                                                                            ▪ 机床数量：23台

                                                                            ▪ 加工方式：车削、铣削、钻削、磨削

                                                                            ▪ 切屑材质：铸铁、钢、铝

                                                                            ▪ 切屑抽吸能力：80千克/小时/台

                                                                            ▪ 抽屑管路长度：200米

                                                                            ▪ 抽吸能力：2000千克/小时

                                                                            ▪ 抽吸压差：500毫巴

                                                                            ▪ 抽吸速度（管路）：30 – 50 米/秒

                                                                            ▪ 切屑分离：铝屑与铸铁/钢屑自动分离

                                                                              解决方案

                                                                              KNOLL的MicroPur超精过滤技术替代预涂过滤技术。

                                                                              预涂技术

                                                                              纤维素消耗量：192000 欧元/年

                                                                              MicroPur超精过滤技术

                                                                              滤筒消耗量：15360 欧元/年

                                                                            系统主要参数

                                                                            ▪ 工件材料：铬镍铁合金

                                                                            ▪ 冷却液类型：乳化液

                                                                            ▪ 冷却液流量：4000升/分钟

                                                                            ▪ 出屑量：700千克/小时

                                                                            系统特点

                                                                            ▪ 双层结构占地小

                                                                            解决方案

                                                                            ▪ 耐磨预分离装

                                                                            ▪ 模块化过滤技术

                                                                            系统参数

                                                                            ▪ 机床数量：13台不同机床

                                                                            ▪ 工件材料：钢、铸铁

                                                                            ▪ 冷却液流量：1200升/分钟

                                                                            ▪ 出屑量：400千克/小时

                                                                            系统特点

                                                                            ▪ 铸铁碎屑的自动化过滤和输送

                                                                            解决方案

                                                                            ▪ 碎屑器

                                                                            ▪ 人工送屑

                                                                            ▪ VRF900-2型真空回转过滤器

                                                                            系统参数

                                                                            ▪ 机床数量：18台

                                                                            ▪ 工件材料：钢

                                                                            ▪ 冷却液总流量：3200升/分钟

                                                                            ▪ 出屑量：200千克/小时

                                                                            系统特点

                                                                            ▪ 整套系统紧凑设计

                                                                            系统参数

                                                                            ▪ 机床数量：两台龙门铣床

                                                                            ▪ 工件材料：铝合金

                                                                            ▪ 冷却液流量：3000升/分钟

                                                                            ▪ 出屑量：400千克/小时

                                                                             解决方案

                                                                            ▪ 多级过滤系统

                                                                            ▪ 反冲过滤器

                                                                            ▪ 切屑压块

                                                                           系统参数

                                                                            ▪ 机床数量：21台磨床（搬迁）

                                                                            ▪ 工件材料：淬硬钢（HRC 65）

                                                                            ▪ 冷却液流量：1500升/分钟

                                                                            ▪ 出屑量：250千克/天

                                                                            系统特点

                                                                            ▪ 机床搬迁后并入冷却液中央过滤系统

                                                                            ▪ 简单而经济的解决方案

                                                                            解决方案

                                                                            ▪ 每台机床配泵抽站抽回冷却液

                                                                            ▪ 中央系统过滤

                                                                            ▪ 采用涡旋过滤技术

             系统参数    
                                              ▪ 加工应用：磨削飞机发动机叶片
                                  ▪ 工件材料：铬镍铁合金 
                                       ▪ 冷却液流量：1800升/分钟 
            系统特点   
                                    ▪ 70巴压力高压泵耐磨技术
                          ▪ 根据CSA标准要求 
           解决方案  
                                                                       ▪ 多级过滤：沉淀、主路旋风过滤、旁路离心机过滤

                                                                           系统参数

                                                                            ▪ 8套紧凑型过滤器用于切屑预分离

                                                                            ▪ 污液箱容量60000升容量

                                                                            ▪ 刮板式排屑器

                                                                            ▪ 配备MicroPur超精过滤单元

                                                                            ▪ 总功率225千瓦4套板式热交换器

                                                                            ▪ 屑泥自动分离和浓缩装置

                                                                            ▪ 配备安全水箱

                                                                            系统参数

                                                                            ▪ 机床数量：4台

                                                                            ▪ 工件材料：钢

                                                                            ▪ 加工方式：磨削

                                                                            ▪ 冷却液流量：400 升/分钟

                                                                            ▪ 冷却液类型：纯油

                                                                            ▪ 工作粘度：9 mm²/s

                                                                            ▪ 残余物浓度：≤ 20 毫克/升

                                                                            ▪ 磨屑形状：粒状

                                                                            ▪ 磨屑特性：易堆积

                                                                            ▪ 出屑量：1千克/小时

                                                                            ▪ 磨屑出屑：连续

                                                                            系统参数

                                                                            ▪ 机床数量：12台（一期）、25台（二期）

                                                                            ▪ 工件材料：钢

                                                                            ▪ 加工方式：车削、钻削

                                                                            ▪ 冷却液流量：1500 升/分钟

                                                                            ▪ 冷却液类型：乳化液

                                                                            ▪ 冷却液浓度：8%

                                                                            ▪ 工作温度：25 °C

                                                                            ▪ 切屑形状：短状

                                                                            系统参数

                                                                            ▪ 工件材料：高强度钢

                                                                            ▪ 加工方式：钻削、切屑

                                                                            ▪ 冷却液类型：乳化液

                                                                            ▪ 出屑量：48立方分米/分钟

                                                                            ▪ 屑液流量：最大900升/分钟/机床

                                                                            系统参数

                                                                            ▪ 机床数量：7台

                                                                            ▪ 工件材料：钢

                                                                            ▪ 加工方式：车削

                                                                            ▪ 冷却液类型：纯油

                                                                            ▪ 屑液流量：130 升/分钟

                                                                            ▪ 工作粘度（40 °C）：12 mm²/s

                                                                            ▪ 切屑形状：短状、长状、簇绒状

                                                                            ▪ 切屑输送：分批

                                                                            ▪ 每批屑量：100升（7台机床/8小时）

                                                                            系统参数

                                                                            ▪ 工件材料：50%钢和不锈钢，50%铜

                                                                            ▪ 加工方式：车削、镗削、铣削

                                                                            ▪ 冷却液类型：乳化液

                                                                            ▪ 铜屑形状：短状

                                                                            ▪ 钢和不锈钢屑形状：长状和团状

                                                                            ▪ 出屑量：330 千克/批

                                                                            ▪ 出屑体积：250 升/批

                                                                            ▪ 送屑频率：4 次/ 8小时